Turbosmart WASTEGATES – EXTERNAL - Hyper-Gate 45 (no locking User Manual download pdf

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IMPORTANT NOTES ON YOUR EXTERNAL WASTEGATE

- Fitting your Hyper-Gate may require fabrication or modification to your exhaust manifold. Turbosmart recommends that your

Hyper-Gate is fitted by an appropriately qualified technician.

- The Hyper-Gate is designed for use with a turbocharger that does not have an internal wastegate.

- Consult your local specialist before setting your desired boost pressure, setting boost beyond your engines capability may result in

engine damage.

- DO NOT wrap the body of the wastegate with exhaust wrap

- DO NOT Mount the wastegate so that the top diaphragm housing is less than 100mm from a heat source

- Allow for adequate cool airflow around the top diaphragm housing

RECOMMENDATIONS

- Turbosmart recommends that boost pressure is set using a Dynamometer and not on public roads.

- Turbosmart recommends that a boost gauge be permanently fitted to the vehicle.

- Turbosmart recommends that the engines Air/Fuel ratio is checked while setting the desired boost pressure, as any increase in

boost pressure can cause the engine to run “LEAN”, resulting in possible engine damage.

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BASIC COMPONENTS OF YOUR HYPER-GATE 45MM EXTERNAL WASTEGATE

Use the diagram to help identify the “top” and “bottom” ports, and inlet/outlet ports of your wastegate.

- When pressure is applied to the “bottom” port of a wastegate, i.e. underneath the

wastegate diaphragm, it acts against the wastegate spring and the wastegate valve opens.

- When pressure is applied to the “top” port of a wastegate, i.e. above the wastegate diaphragm, its acts with the wastegate

spring and helps to close the wastegate valve.

- The Inlet is connected to the exhaust manifold before the turbine housing of your

turbocharger. See recommendations following for Hyper-Gate mounting position.

- Outlet returns exhaust gas back into the exhaust system after the turbocharger. (NOTE if mounted on a dedicated race car

the outlet can be vented directly to atmosphere towards

the ground)

CONTENTS

Please make sure that the following parts have been included in the box

Part Quantity Description

Hyper-gate 45 mm wastegate 1 45mm external wastegate with pre-fitted spring (check the

label on the box for rating)

Inlet weld flange 1 Hyper-Gate Stainless steel inlet weld flange

Valve seat 1 Hyper-Gate Stainless steel valve seat

Outlet weld flange 1 Hyper-Gate Stainless steel outlet weld flange

Inlet V-Band clamp assembly 1 Hyper-Gate inlet V-Band clamp assembly

Outlet V-band clamp assembly 1 Hyper-Gate outlet V-Band clamp assembly

Product Name:

Hyper

ate45

Product Description: 45mm External Wastegate

Product Number: TS-0504-1XXX

Outlet

“Top” Port

“Bottom” Port

Inlet

1 2 3 4 5 6 7 8

Summary of Contents

Page 1

www.TURBOSMARTONLINE.com 1 ------------------------------------------------------------------------------------------------------------------------

Page 2

www.TURBOSMARTONLINE.com 2 Best Flow – Symmetric Mounting Symmetric mounting allows an excellent flow of exhaust to the Hyper-Gate. Good Flow

Page 3

www.TURBOSMARTONLINE.com 3 Poor Flow – 90 Degree Mounting 90 degree mounting gives poor exhaust flow to the Hyper-Gate and in some circumstances m

Page 4

www.TURBOSMARTONLINE.com 4 Changing the springs WARNING! Fitting a heavier wastegate spring may cause a higher than expected increase in boost press

Page 5

www.TURBOSMARTONLINE.com 5 8) Select and locate the required wastegate spring or combination of inner and outer springs on the upper diaphragm

Page 6

www.TURBOSMARTONLINE.com 6 e-Boost 2 connection methods Turbosmart recommends using the Hyper-Gate in conjunction with the Turbosmart e-Boost. The

Page 7

www.TURBOSMARTONLINE.com 7 Two port connection Method (2) (For obtaining maximum boost pressure on your turbo system)  Port 1 of solenoid to Top

Page 8

www.TURBOSMARTONLINE.com 8 TURBOSMART ONE YEAR LIMITED WARRANTY Turbosmart is a company built on Customer Satisfaction and Service. That is w

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Turbosmart WASTEGATES – EXTERNAL - Hyper-Gate 45 (no locking User Manual

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